
Custom Road Cases
Unbreakable Protection Starts Here: Custom Cases Made in Melbourne
Start Your Free QuoteExperience You Can Trust
With over 10 years of hands-on experience, GigGear Australia has built custom road and flight cases for just about every industry you can imagine. From touring musicians and production crews to IT infrastructure, government agencies, emergency services, police departments, engineering firms, motorsports teams, trade shows, and marketing events — we’ve done it all.
Chances are, we’ve already built a case like the one you need. And if not, we’ll be even more excited to design and build a brand-new solution tailored to your gear.
Every GigGear case is engineered to meet — and exceed — ATA 300 Category I specifications, the international benchmark for durability. That means each case is designed to survive at least 100 airline trips under normal handling
Put simply: our cases are made for Australia’s harshest touring, industrial, and defence conditions — and built to last.
When you choose GigGear, you’re not just buying a case. You’re investing in a proven solution from Australia’s leading custom road and flight case manufacturer.
Get A Free QuoteWhy Choose Our Road Cases
When you’re trusting us to protect thousands of dollars’ worth of gear, you need more than a box with wheels. Here’s why GigGear road cases stand above the rest:
🔒 Core Features (Standard in Every Case)
10mm A-Grade Plywood with Leather Finish
20mm Aluminium Hybrid Tongue & Groove Joiner
Zinc-Finished 75mm Steel Ball Corners
The corners take the hardest hits, so we armour them with 75mm zinc-finished steel balls. They absorb shocks, deflect impacts, and protect your gear from baggage handlers, loading docks, and touring wear and tear.
Recessed Steel Handles & Latches
Our handles and latches sit flush into the case body. That means no snagging on cables, vehicles, or clothing — and less chance of parts snapping off. Ergonomic steel handles make lifting easier, while the latches lock firm and stay reliable.
Penn Elcom Padlockable Butterfly Latches
We fit every case with Penn Elcom butterfly latches — the global touring standard. They’re padlock-ready, built to withstand years of daily use, and secure enough to protect your gear during transit and storage.
35mm / 40mm Rubber Feet (As Needed)
We stabilise cases with oversized 35mm or 40mm rubber feet, depending on the build. These tough supports absorb vibrations, protect surfaces, and stop cases from sliding or tipping when stacked or staged.
Steel Rack Strip (Standard in Rack Cases)
Rack cases come fitted with hardened steel rack strips, perfectly aligned to mount your gear securely. They’re designed for repeat installation and removal without stripping threads or loosening under vibration.
High-Density PE Foam Interiors
Inside, your gear is cushioned by CNC-cut high-density polyethylene foam. Each insert is custom-fitted to your equipment, eliminating rattling and absorbing shocks so your items arrive exactly as they left.
⚙️ Optional Upgrades & Customisations
Convoluted Foam (Egg-Crate Style)
Marine Carpet Lining (Basic Protection)
Hinged Lid (Top-Loading Cases)
For tools, mixers, or equipment that needs quick access, we design hinged lids. They open smoothly, stay secure, and make top-loading cases practical for frequent use.
Wheel Options
We provide additional wheel options to suit your exact requirements and budget:
Corner Castors
Penn Elcom Base Castors Lockable & Swivel
Corner Castors & Extendable Handle
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🌍 Industries We Serve
🎸 Musicians & Touring Professionals
Guitars, Amps, Mixers, Lighting, Speakers, Keyboards, PedalBoards
🛡️ Government & Defence
Sensitive Equipment requiring maximum security, Laptops & Tablets
🛠️ Industrial & Engineering
Server Racks, Workstations, Tools, Calibration Equipment.
🎥 Film, Broadcast & Photography
Cameras, drones, TV/LCD Screens, Projectors, production gear.
💻 IT & AV Technology
From Server Racks to Projectors, networking gear to presentation systems
Custom Road Case Portfolio













































