Custom Road Cases Custom Foam Inserts Stackit Rack (03) 9720 2550
GigGear Road and Flight Cases

Custom Road Cases

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Experience You Can Trust

With over 10 years of hands-on experience, GigGear Australia has built custom road and flight cases for just about every industry you can imagine. From touring musicians and production crews to IT infrastructure, government agencies, emergency services, police departments, engineering firms, motorsports teams, trade shows, and marketing events — we’ve done it all.

Chances are, we’ve already built a case like the one you need. And if not, we’ll be even more excited to design and build a brand-new solution tailored to your gear.

Every GigGear case is engineered to meet — and exceed — ATA 300 Category I specifications, the international benchmark for durability. That means each case is designed to survive at least 100 airline trips under normal handling

Put simply: our cases are made for Australia’s harshest touring, industrial, and defence conditions — and built to last.

When you choose GigGear, you’re not just buying a case. You’re investing in a proven solution from Australia’s leading custom road and flight case manufacturer.

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Why Choose Our Road Cases

When you’re trusting us to protect thousands of dollars’ worth of gear, you need more than a box with wheels. Here’s why GigGear road cases stand above the rest:

🔒 Core Features (Standard in Every Case)

10mm A-Grade Plywood with Leather Finish

10mm A-Grade Plywood with Leather Finish

Built tough and stylish. Premium plywood resists warping, while the textured laminate shrugs off scratches and scuffs — keeping your case looking sharp for years.
aluminium edging

20mm Aluminium Hybrid Tongue & Groove Joiner

Every case we build is sealed tight with a 20 mm aluminium tongue-and-groove joiner system. This hybrid profile locks the lid and base together, creating a rigid, dust-resistant, and moisture-blocking seal. It’s stronger than standard joins, reduces case flex under impact, and keeps your gear protected in the harshest conditions.
zinc ball corners

Zinc-Finished 75mm Steel Ball Corners

The corners take the hardest hits, so we armour them with 75mm zinc-finished steel balls. They absorb shocks, deflect impacts, and protect your gear from baggage handlers, loading docks, and touring wear and tear.

Recessed Steel Handles & Latches

Recessed Steel Handles & Latches

Our handles and latches sit flush into the case body. That means no snagging on cables, vehicles, or clothing — and less chance of parts snapping off. Ergonomic steel handles make lifting easier, while the latches lock firm and stay reliable.

Penn Elcom Padlockable Butterfly Latches

Penn Elcom Padlockable Butterfly Latches

We fit every case with Penn Elcom butterfly latches — the global touring standard. They’re padlock-ready, built to withstand years of daily use, and secure enough to protect your gear during transit and storage.

35mm / 40mm Rubber Feet

35mm / 40mm Rubber Feet (As Needed)

We stabilise cases with oversized 35mm or 40mm rubber feet, depending on the build. These tough supports absorb vibrations, protect surfaces, and stop cases from sliding or tipping when stacked or staged.

Steel Rack Strip

Steel Rack Strip (Standard in Rack Cases)

Rack cases come fitted with hardened steel rack strips, perfectly aligned to mount your gear securely. They’re designed for repeat installation and removal without stripping threads or loosening under vibration.

High-Density PE Foam Interiors

High-Density PE Foam Interiors

Inside, your gear is cushioned by CNC-cut high-density polyethylene foam. Each insert is custom-fitted to your equipment, eliminating rattling and absorbing shocks so your items arrive exactly as they left.

⚙️ Optional Upgrades & Customisations

Convoluted Foam (Egg-Crate Style)

Convoluted Foam (Egg-Crate Style)

For irregular-shaped equipment, we use convoluted “egg-crate” foam. It adapts to different profiles, adds flexible cushioning, and provides extra shock absorption in the lid or base of your case.
Marine Carpet Lining (Basic Protection)

Marine Carpet Lining (Basic Protection)

As a lighter-duty option, marine-grade carpet lining provides a softer surface and basic moisture resistance. It’s durable, cost-effective, and ideal for cases that don’t need CNC foam interiors.
Hinged Lid

Hinged Lid (Top-Loading Cases)

For tools, mixers, or equipment that needs quick access, we design hinged lids. They open smoothly, stay secure, and make top-loading cases practical for frequent use.

Wheel Options

We provide additional wheel options to suit your exact requirements and budget:

Corner Castors

Penn Elcom Base Castors Lockable & Swivel

Corner Castors & Extendable Handle

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🌍 Industries We Serve

🎸 Musicians & Touring Professionals

Guitars, Amps, Mixers, Lighting, Speakers, Keyboards, PedalBoards

🛡️ Government & Defence

Sensitive Equipment requiring maximum security, Laptops & Tablets

🛠️ Industrial & Engineering

Server Racks, Workstations, Tools, Calibration Equipment.

🎥 Film, Broadcast & Photography

Cameras, drones, TV/LCD Screens, Projectors, production gear.

💻 IT & AV Technology

From Server Racks to Projectors, networking gear to presentation systems

Custom Road Case Portfolio

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