Add-On
Convoluted Foam (Egg-Crate Style)
For irregular-shaped equipment, we use convoluted "egg-crate" foam. It adapts to different profiles, adds flexible cushioning, and provides extra shock absorption in the lid or base of your case.
Australian made custom road cases and flight cases, hand-built in Melbourne with 20+ years of case-making experience. Workmanship guaranteed — trusted by musicians, engineers, government, and defence industries across Australia.
Our Clients
The GigGear Standard
Not all road cases and flight cases are equal. The difference shows on the first gig — and every gig after.
The Cheap Alternative
GigGear Road Cases
Every GigGear case ships with all of the above. Standard.
Start Your Free Quote →Standard Inclusions
Every GigGear road case ships with all 8 components as standard. No hidden upgrades, no tiered quality.
10mm A-grade plywood construction provides the perfect balance of strength and weight for touring-grade cases.
20mm tongue-and-groove aluminium extrusion joinery for a seamless, professional finish that holds under stress.
75mm zinc-finished steel ball corners protect edges and allow cases to be stacked securely during transport.
Penn Elcom sprung-loaded recessed handles sit flush when not in use, preventing damage and snagging.
Penn Elcom padlockable butterfly latches keep your gear locked down and allow for additional padlock security.
Heavy-duty rubber feet on the base protect surfaces and prevent the case from sliding during use.
Integrated steel rack strips for mounting 19" rack-mount hardware directly into the case.
Heavy-duty polyethylene foam lining absorbs shock and provides a snug fit for your equipment.
Customisations
Mention any of these when requesting a quote — we'll include them in your build specification.
For irregular-shaped equipment, we use convoluted "egg-crate" foam. It adapts to different profiles, adds flexible cushioning, and provides extra shock absorption in the lid or base of your case.
As a lighter-duty option, marine-grade carpet lining provides a softer surface and basic moisture resistance. It's durable, cost-effective, and ideal for cases that don't need CNC foam interiors.
For tools, mixers, or equipment that needs quick access, we design hinged lids. They open smoothly, stay secure, and make top-loading cases practical for frequent use.
Heavy-duty corner castors make large cases easy to manoeuvre across venues, studios and stages.
Penn Elcom base castors are the industry standard for touring – lockable, swivel-action, robust, and easily replaced.
Combine corner castors with a retractable extendable handle for easy rolling transport — ideal for large single cases moved solo.
All upgrades are priced individually — mention your requirements when getting in touch.
Get a QuoteConfiguration Guide
Every build starts with choosing the right configuration for how your gear is used, transported, and accessed.
Hinged or Removable Lid
Conventional case with a lid at the top — either hinged or fully removable. Available from small to any custom length and width.
Best for
General equipment, studio gear, instruments, and anything accessed frequently from the top.
Removable Lid Over Base
The lid lifts off and over the contents, leaving equipment exposed and accessible on the tray-like base — operational without full removal.
Best for
Heavy or large equipment that stays in use on location — mixing desks, broadcast gear, scientific instruments.
Trolley Style With Castors
Corner castors or inline wheels with an integrated extendable handle — designed to be personally handled through venues, vehicles, and airports.
Best for
Small-to-medium gear handled personally — touring musicians, broadcast crews, and frequent flyers.
Not sure which style suits your equipment? Tell us what you need and we'll recommend the right configuration.
What We Build
Don't see your category? Get in touch — we build to any specification.
Who We Serve
From the stage to the battlefield, GigGear road cases protect critical equipment across every sector.
Built to survive life on the road. Guitar cases, amp road cases, keyboard flight cases, and full PA systems.
ATA 300 Category I certified cases trusted by Australian defence and government agencies.
Protect cameras, lighting rigs, and broadcast gear from set to set — and internationally.
Standard 19" rack cases, server transport, and AV equipment cases for any depth or configuration.
Heavy-duty cases for field instruments, precision tools, and engineering equipment.
Precision-cut foam inserts for lab equipment, medical devices, and sensitive research instruments.
Workflow
We've streamlined our production to get your gear protected faster.
Fill out our quote form with your dimensions, hardware preferences, and equipment details — we'll respond same day.
In Melbourne? Bring your equipment to our Bayswater workshop. We'll measure up and spec your case on the spot.
Our engineers specify exact dimensions — lid placement, rack strips, foam layout, hardware finish, and wheel configuration.
Hand-built in our Bayswater workshop using 10mm A-grade ply, Penn Elcom hardware, and ATA 300-rated materials.
Quality-checked and dispatched Australia-wide. Standard cases ready in 5–10 business days to all states and territories.
Customer Feedback
"I wanted to thank you for your advice during the process. I'm extremely happy with the case. Great finish and quality. I sent pictures to the laser manufacturer and they were impressed. I will place an order for my second machine soon."
Benoit Kergrohen
Director, Sterilux
"Thanks for getting our display case ready. I visited two potential customers after picking up the case, which assisted me greatly in showing our products."
"Master crafted cases! All components are flawless. Customer service was excellent and responded very quickly to any questions and queries regarding this purchase. I would highly recommend them and definitely use their services again."
"Really satisfied with the customer service and the quality of the road case I ordered. Perfectly dimensioned to my requirements. Fit and finish is perfect."
"Swift delivery. Great product. Will definitely order from this company again."
"Great product. Details and dimensions clearly stated on the website enabled me to buy the right product for my needs. Also good delivery time considering I live in NSW. Very happy!!"
"I had a last minute purchase that needed a speedy delivery and GigGear met the time limit without any issues. The gear arrived on time with the crew's support and updates along the way. I highly recommend this company!"
Common Questions
Road cases and flight cases are the same thing — the terms are used interchangeably in Australia. Both refer to rugged protective cases built to ATA 300 specifications for transport by road, air, or sea. GigGear builds both custom road cases and flight cases to the same ATA 300 Category I standard.
Yes. All GigGear road cases and flight cases are hand-built at our Melbourne workshop. We ship finished cases Australia-wide — Brisbane, Sydney, Perth, Adelaide, and regional areas.
ATA 300 Category I is the international standard for reusable shipping containers. It means your case is built to withstand 100+ cycles of use without failure.
Yes. Send us your existing case dimensions or bring it in and we'll replicate or modify it.
No minimum. We build single bespoke cases as well as bulk production runs. Volume pricing for orders of 5+.
Yes. We build standard 19" rack cases in any depth – from short-depth amp racks to full touring racks with wheels.
We stock hardware in standard silver/chrome and black. Custom powder-coat colours available for larger orders.
Standard cases typically ready within 5–10 business days. Contact us for a current lead time.
Yes. We build large road cases to any dimension — wardrobe cases, staging and drape cases, LED screen cases, and oversized equipment packers. There's no upper size limit beyond what fits on a truck. Every large case is engineered with reinforced extrusion, heavy-duty castors, and handles positioned for safe two-person lifting.
Yes. Every GigGear case starts with our in-house design service. Our engineers turn your dimensions, photos, or drawings into a full case design — lid placement, foam layout, rack strips, hardware, and wheels — before anything is cut. Design is included free with every quote. Start with our online quote form and we'll handle the CAD work.
Yes — every GigGear case is workmanship guaranteed. Each case is Australian made, hand-built in our Melbourne workshop, and backed by 20+ years of case-making experience. If a workmanship issue arises, we make it right.
Get a free quote on your custom road case or flight case. Hand-built in Melbourne, shipped Australia-wide.
