Custom Foam Inserts

GigGear’s Custom foam inserts are designed to fit your gear perfectly, providing maximum cushioning and shock absorption. They also help you organize your equipment, making it easier to access and transport.

Unleash The Versatility

Pelican™ cases? Check.

Your brand-new GigGear road case? Double Check.

Almost any existing case? Bring it on!

We can create custom foam inserts for any size, shape, or model of equipment you have. Whether you need a foam insert for a guitar, a camera, a drone, or anything else, we can make it for you. All you have to do is send us the dimensions and specifications of your gear, and we’ll do the rest.

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Foam Options

We sculpt foam to your exact specifications, offering a range of options to suit your needs and budget:

Layered EPE Foam: Lighter, budget-friendly option, Perfect for occasional travelers & high-volume, Low-value product packaging.

High-quality PE45 Closed-cell Foam: This premium material provides superior protection for optimal cushioning, ensuring your equipment remains pristine through countless adventures.

Anti-static Foam variants: Essential for sensitive electronics.

Add a Dash of Personality🎨

Pick your color palette: From sleek black ⚫ to vibrant orange🟠, match your style.*

Top it off: Elevate your look with a protective polypropylene sheet.

Screen printing: screen print onto your polypropylene top. Available for orders of 10 or more.

* subject to availability & Minimum order quantities.


We’ve made thousands of custom foam inserts for applications in hundreds of different industries.

Some examples of cases or equipment that we’ve done foam inserts for are:

Road Cases

Tool Cases

Storage Tubs

Gun Cases

Engineering Equipment

Trimcast Space Cases

Virtual Reality Equipment

Defence Equipment

Mining Equipment

Flight Cases

Drawer Inserts

Cardboard Packaging

Product Packaging

Technical Equipment Inserts

Cleaning Equipment

Cameras And Lenses

Trophy Cases

Backpack Inserts

Pelican Cases

19″ Rack Drawers

Display Cases

Instrument Cases

Medical Equipment

Laptop Inserts

Broadcast Equipment

Tablets And IPads

Briefcase Inserts

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Custom Foam Insert Portfolio

The following is a selection of the many custom inserts produced for our clients

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