Custom Foam Inserts

Our custom foam inserts are precision cut using CNC technology. We’ve designed, manufactured, and shipped thousands of inserts Australia-wide.

We’re ready to produce the perfect solution for you.

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We offer a range of different foam types from low-use budget options to high-quality closed-cell foams and anti-static variants.

We also offer a variety of different colors and the ability to top your insert with a polypropylene sheet.

custom foam inserts

Polypropylene Top

This is a hard plastic top that helps improve the longevity of the insert as well as enhance the appearance.

custom foam inserts

Case Options

We can supply most cases needed, Pelican is the most popular option although we do custom-made road cases too as well as stock a variety of premade cases.

custom foam inserts

Medium/High-Density PE45 Closed-cell Foam

This premium closed-cell foam is soft enough to protect your equipment, without compromising on longevity.

custom foam inserts

Layered EPE Foam

This low-density, layered open-cell foam offers a lighter and more budget option, great for high-volume product packaging.

custom foam inserts

Coloured Foam

Colored foam and topper are available on request, although subject to availability & MOQs.

custom foam inserts

Screen Printing

We have the facilities to screen print onto your polypropylene top. Available for orders of 10 or more.


We’ve made thousands of custom foam inserts for applications in hundreds of different industries.

Some examples of cases or equipment that we’ve done foam inserts for are:

Road Cases

Tool Cases

Storage Tubs

Gun Cases

Engineering Equipment

Trimcast Space Cases

Virtual Reality Equipment

Defence Equipment

Mining Equipment

Flight Cases

Drawer Inserts

Cardboard Packaging

Product Packaging

Technical Equipment Inserts

Cleaning Equipment

Cameras And Lenses

Trophy Cases

Backpack Inserts

Pelican Cases

19″ Rack Drawers

Display Cases

Instrument Cases

Medical Equipment

Laptop Inserts

Broadcast Equipment

Tablets And IPads

Briefcase Inserts

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Custom Foam Insert Examples

The following is a selection of the many custom inserts produced for our clients